Warehouse of the Future - How to Unlock Its Power
Revolutionizing ‘The Warehouse of the Future - Embracing Interoperability of Robots for Seamless Integration.
Unlocking the Potential of Shared Robotic Orchestration
The warehouse of the future is rapidly evolving, with autonomous mobile robots (AMRs) taking center stage and replacing traditional forklifts. However, the integration of these robots poses a significant challenge due to their diverse operating systems, resulting in islands of automation within warehouses. In this article, we explore the hurdles faced by warehouse managers and the potential solution offered by a multi-robotic integration platform, enabling seamless coordination and efficient workflows.
The Growing Need for Integration
According to a survey conducted by Gartner Research, an overwhelming 96% of companies either currently use or plan to use robots in their supply chain operations. As the adoption of robotics technology continues to rise, approximately 93% of these companies also have plans to expand their robotic fleets. By 2028, it is estimated that 50% of large enterprises will have implemented intralogistics smart robots in their warehouses and manufacturing operations. Consequently, the need for effective integration among these robots becomes paramount to ensure optimal performance and productivity.
The Challenge of Diverse Robotics Integration
Intralogistics robots encompass a wide range of categories, including AMRs, directed piece-picking robots, goods-to-person systems, high-bay stacker cranes, mini-loads, cube storage, robotic put walls, and automated storage and automated shuttle systems shuttles. These robots perform crucial tasks such as truck unloading, depalletizing, putting-away, picking, sorting, packing, shipping, replenishment, and inventory management. However, integrating and orchestrating these diverse robotic systems to work cohesively becomes a challenge. The lack of compatibility and standardized communication protocols hinders efficient workflows and order prioritization fulfillment.
Establishing Physical and Digital Connections
To enable successful integration, both physical and digital connections must be established among the robots. On the physical side, each robot should function independently and interface with other material handling equipment, such as conveyor systems, sorters, automated load/unloading systems, etc. Additionally, provisions should be made for physical interactions between robots, further complicating the integration process. However, the real breakthrough lies in establishing digital connections. While each robot operates on its own software and APIs, they need to communicate with each other to manage inventory and execute tasks effectively. Vertical communication between robots and warehouse control systems (WCS), warehouse execution systems (WES), and warehouse management systems (WMS) is crucial. However, horizontal communication between robots poses a challenge that demands a robust shared orchestration platform.
The Role of a Shared Orchestration Platform
Shared orchestration platforms serve as the bridge between different robots and software systems, facilitating data exchange and seamless integration. These platforms enable effective communication, task assignment, prioritization, and coordination across the islands of automation within a warehouse. They act as the clearing house for information, making decisions and setting priorities for each piece of automated equipment. In an ideal robotic ecosystem, orchestration platforms agnostically enable robots of all types to interact in real-time, maximizing workflow efficiency. By utilizing these platforms, the time-consuming process of writing custom code for point-to-point connections is significantly reduced, expediting the realization of a fully integrated robotic ecosystem.
Conclusion
As we navigate the path towards the warehouse of the future, the integration of autonomous mobile robots poses both challenges and opportunities. The existence of diverse robot types and operating systems will create islands of automation, hindering efficient workflows. However, with the emergence of multi-robotic integration platforms and the establishment of physical and digital connections, warehouses can seamlessly integrate different robots. This integration unlocks the full potential of collaborative automation, leading to improved operational efficiency, accuracy, and timeliness in fulfillment processes. Embracing interoperability is the key to transforming warehouses into highly optimized and automated environments, paving the way for a new era of warehouse automation.